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Behavior-Based-Safety in Chemical Transport |
Both in Europe and the U.S., the chemical industry
considers safe transportation of its products as an integral
part of the Responsible Care® initiative, and
strives for continuous improvement of safety performance.
Increasing volume and work pressures have been imposing
greater stresses on drivers of heavy goods vehicles. In an
effort to further reduce the incidence of chemical transport
highway accidents, a Behavior-Based Safety (BBS) program was
launched by a group of industry associations - the European
Chemical Industry Council (CEFIC), the European Chemical
Transport Association (ECTA), and the European Petrochemical
Association (EPCA). Two GEMI members, Dow Chemical and DuPont,
were among the participating companies. Dow Chemical
introduced the BBS program in North America and subsequently
has extended it to Europe, Latin America, and the Pacific. BBS
is being systematically applied to each transportation mode,
and Dow Chemical is measuring the results of implementation by
its carriers.
BBS principles offer a proven,
effective approach for influencing the behavior of drivers
through observation, coaching and communication. To encourage
consistent implementation of BBS in Europe, a joint working
group with representatives from chemical and transport
companies reviewed existing European programs and developed a
set of best practice
BBS Guidelines.
These Guidelines outline how to improve transportation
safety performance, and also demonstrate that safety and
economic interests go hand in hand for all parties involved.
For example, safety improvement has a positive effect on fuel
consumption and other related costs such as maintenance costs
and insurance premiums. The results of a pilot project at a
Dutch transport company showed a decrease in fuel consumption
of 4% to 8%, a decrease in accidents of more than 40%, and a
annual net savings of approximately $1000 per driver per
year.
The recommended process for a carrier to implement BBS
involves the following steps:
- Company management develops a BBS implementation plan
and training program based on best practices.
- BBS trainers are recruited internally or externally
(e.g., from a training institute) and provided with
instructional training.
- BBS trainers provide individual training to drivers,
including on-the-road observation and coaching.
- BBS trainers produce an assessment report for each
trained driver, which is stored in a database.
- The drivers have access to a copy of their assessment
report.
- The company tracks performance indicators such as
incident/accident statistics, fuel consumption, maintenance
costs, insurance premiums, and fines.
- Management analyzes the results and determines further
steps toward continuous improvement.
- The BBS implementation is verified during a tri-annual
safety and quality assessment of the carrier.
The program requires active participation by various
functions, including transportation planners, dispatchers,
trainers, and drivers. For example, dispatchers need to avoid
extended working hours, rush-orders, delayed or late
instructions, and unrealistic delivery times. Therefore,
successful implementation of BBS requires a top-down
management commitment, and full integration into the carrier's
culture, organization, and management systems.
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